CAD/CAM Solutions

• We at Satiate, have dedicated teams for Designing and Programming
• Designing is done on 3D CAD Softwares like Solid Works and Solid Edge.
• Use of these softwares makes Prototyping and Design updation possible in least possible time.
• Our FMS (Flexible Manufacturing System) software makes it possible to generate CAM programmes Directly from 3D models
• This helps enormously to avoid errors caused by manual conversion / editing
• Software Driven Manufacturing not only helps in cutting down lead time in Product Development Cycles, but also enables quick change over which is necessary for a Just-in-Time environment.

CNC Punching

• Trumpf's TruPunch 3000 s11 ensures high quality and short production times.
• Single parts produced just as economically as small and medium sized production runs.
• Punch from 0.6mm – 6mm of MS and 0.6mm – 2mm of SS.
• Forming is possible at almost punching speed courtesy of the Electric Punching head.

CNC Bending

• Trumpf 7 Axes 5000 series bending machines comply with the most accurate Sheet Metal Air Bending requirements
• 0.5mm to 8mm Thick Mild Steel and 5mm Stainless Steel can be accurately bend over a length of 3200mm
• TASC 6000 controller enables stimulation of first part to check for collision and bending sequence. Thereby no scrap parts.
• Fastest Bending machines suitable for medium to large scale production runs.

CNC Shearing

• Drabert Shearing machine allows a shearing capacity of 6mm in Mild Steel and 4mm in Stainless Steel.
• The machine is equipped with a variable rake angle to be selected through push buttons so as to cut materials of varying thickness without burr.
• The accuracy of the machine on the shearing length is /-0.5mm.

Metal Pressing

• Wide range of Power Presses from 10 Meteric Tons upto 200 Meteric Tons Pressing Capacity.

Fabrication

High grade welding machines such as

• Microprocessor Controlled Spot Welding Machines
• Stud Welding Machines
• Pneumatic Stud Fixing Machines
• Spot Welding Machines
• CO2 Mig Welding Machines
• Electric Arc Welding Machines
• TIG Welding machines

Assembly and Packaging

• Designated zones for assembling and packaging of the finished product.
• Products are packed with adequate protection to prevent damage and dust.

Surface Treatment Solutions

• 75 feet long Furnace with Max Single Article size of 10feet X 4feet X 3feet Conveyor speed of 1.2 meters / minute
• 12 tank conveyorised pre-treatment and powder coating plant.
• Dry-off oven at last stage to ensure components are dry and suitable for powder coating.
• Powder coating done in both batch and conveyor format.
• Dual conveyor line resulting faster powder change over.
• 5 tests are carried out during the pre-treatment and powder coating process
• DFT – Coat thickness gauge 0-2000 microns and last count 0.1-1 microns.
• Scratch Hatch Test.
• Impact Test.
• Bend Test.
• Chemical (Methyl Ethyl Keton) Analysis Test.

Tube Punching

• Sheet Metal ERW Tubes cutting , Piercing and bending facilities.